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DIY Packraft construction & packing notes

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This post is a work-in-progress documenting changes or additions made during the construction of four Telkwa packrafts purchased from the awesome folks at DIY Packraft. DIY Packrafts are extremely well designed and the kits assemble exactly as demonstrated in the excellent videos and printed instructions.  My intention is to substitute the  Leafield D-7 inflation/deflation valves to replace the supplied Boston valves.  While heavier and more bulky my experience is that inflation/deflation is much quicker due to larger porting, are easily cleaned, and are field-replaceable without thermal welding.

Completed raft #1 with homemade DripDeck made from the supplied inflation bag materials*.  The deck slides open the full length of the cockpit on the perimeter grab line. The black round snaps can be opened for both adjustments and complete removal. Installed weight is ~140 grams. The black 5 mm webbing loops at the rear corners allow the deck to double as a sail in light downwind conditions. * Primary inflation is from a Kokopelli Feather Pump which completes the task in less than one minute!  There are sources on Amazon which appear to have very similar options.  The backup is a spare Klymit inflation bag, modified for the Leafield value.  This bag does double-duty as a storage bag and additional air chamber inside the raft. 

There’s really only one tool that I’ve found that materially improves assembly processes.  It’s a small stainless steel mixing bowl with a flat bottom slightly wider than a typical welding area.  To the bottom of the bowl two parallel strips of 3M double-faced window film sealing tape are added just outside of the working area.  This easily removable tape typically has enough adhesion to complete the welding of one tube segment.  Removal and replacement of the two tape sections takes about a minute.

2 thoughts on “DIY Packraft construction & packing notes

  1. I just finished a Skeena and thinking of adding a drip deck as well. Are you finding that the snaps hold up well? Including in windy conditions?

    1. Hi Barbara. The snaps are both strong and durable. The Drip Deck only had a few cycles, however ones on various roll-top bags have hundreds with no change in performance. Looking forward to seeing some pictures of your Skeena!

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